Industrial workplaces are inherently noisy. Machinery is running all day long to produce goods, and workers are using forklifts to move material. High levels of noise can lead to workplace accidents, distraction, and even hearing loss for the people working in these environments. Industrial workplaces of all kinds can manage noise levels with the help of acoustic curtains
Approximately 22 million people are exposed to dangerous levels of noise in the workplace each year, and nearly half of manufacturing workers have been exposed to dangerous noise levels. There are a number of ways to reduce exposure to high noise levels. Workers can wear ear plugs; employers can invest in quieter machinery; and workplaces can strategically place barriers between workers and the sources of high noise levels. The reduction of a few decibels can go a long way toward protecting employees in industrial settings.
Acoustic curtains can serve as that barrier between employees and high levels of noise. Industrial acoustic curtains designed specifically for industrial applications are made of solid PVC coated polyester, which is durable and easy to clean.
Industrial workplaces can opt for different acoustic curtain solutions depending on their needs. Acoustic curtains with Single Barrier Technology and Double Barrier Technology can be mounted on a track system and configured to fit the needs of various industrial spaces. The curtains can create an enclosure for the noisiest equipment, or they can create an enclosed, quieter space for employees to take a break.
Acoustic curtain walls with single barrier technology have an average sound transmission coefficient (STC) of 34.5 and an average noise reduction coefficient (NRC) of 0.82. The acoustic curtain walls with double barrier technology offer an even higher decibel loss with an average STC of 47.5 and an average NRC or 0.64.
Industrial workplaces can also use acoustic baffles as a standalone solution or in conjunction with acoustic curtain walls. Baffles are designed to be mounted on walls and ceilings. Acoustic baffles absorb sound and minimize echoing within a space.
Putting Acoustic Curtains to Work
How can acoustic curtains and baffles be used in various industrial settings?
Construction sites. Construction sites are full of the competing noise of tools and forklifts as material is torn down and various elements of the project are built. Acoustic curtain walls can be strategically placed around the work site to manage the sound of different tools. For example, a room that is undergoing demolition can be enclosed with an acoustic industrial curtain wall until the work is finished.Acoustic curtain walls can even have doorway panels and windows to make access to the enclosed space easy for members of the crew coming and going.
Warehouses. Warehouses may simply be used as industrial storage facilities, but that does not mean they are safe from noise. The warehouse goods need to be moved for storage and transport, which means heavy duty equipment and big teams of people. Acoustic curtain walls can effectively divide warehouses into different sections, reducing noise. Acoustic baffles can add another layer of sound management, particularly helpful in large warehouse spaces that are likely to have echoing sound.
Manufacturing facilities. The manufacture of goods is a major industrial process that involves noise all day long. Acoustic baffles can be hung from walls and ceilings to reduce echoes in large manufacturing facilities. Acoustic curtain walls can be used to create quieter spaces in the facility. For example, administrative areas and break areas could benefit from the sound barrier provided by acoustic curtain walls.
Learn more about industrial acoustic noise blocking and sound absorbing solutions and request a quote to get started on improved sound management.
AmCraft Manufacturing produces high quality industrial curtain walls in their US-based facility. Offering a wide range of space separation solutions, AmCraft caters to the specific application needs for a broad spectrum of industries.
As a one-stop custom industrial curtain shop, AmCraft’s customers are afforded the opportunity to select the specific curtain type that best meets their facility objectives; whether it’s a Thermal Insulated Curtain to manage temperature control, an Acoustic Curtain or Baffle System to reduce noise and absorb sound or a Single Layer Industrial Curtain to separate work zones.
However, AmCraft’s customers are not only enamored by the array of industrial curtains available, but they are also pleased with the level of customization and personal attention-to-detail that they receive throughout their ordering experience. In addition, AmCraft Manufacturing is well-known for tailoring each industrial curtain wall to meet the customer’s unique space planning needs, which is one of the many reasons their customers love them.
In exploring the customer feedback shared over the years, we were able to pinpoint the top three reasons why customers love industrial curtain walls manufactured by AmCraft:
Great Performance Results
AmCraft manufactures each curtain in their own Elk Grove Village manufacturing facility. Through in-house R&D, each product is constructed to meet the exacting standards that AmCraft Manufacturing has become known for throughout the industry. Therefore, customers are confident that their industrial curtain wall will deliver the expected performance results – whether it’s reducing noise or containing heat!
High Quality Construction and Durability
It’s not unusual for customers who may have ordered a previous curtain from one of AmCraft’s competitors to realize the huge difference in both quality and durability when they receive their first industrial curtain wall from AmCraft Manufacturing.
The Best Customer Service Experience
It’s one thing to provide the best quality and the best craftsmanship in the industrial curtain wall industry. However, AmCraft takes it to the next level by providing exceptional customer service experiences. This just might be their secret sauce and why their customers really love them!
If you have not yet had the experience of being an AmCraft Industrial Curtain Wall customer, then don’t worry because there is plenty of love to go around! Get in touch with an Industrial Curtain Specialist today.
Winter is coming. In fact, in many areas winter has arrived earlier than expected. With the change in seasons comes drastic shifts in the temperature. Is your facility weather-proofed? Here is a quick three step checklist to follow in order to winterize your warehouse and get weather ready:
Check Your Loading Dock
The loading dock of your warehouse or facility is typically the primary source of energy inefficiency and where your building will most likely experience the highest loss of hot or cold air. Creating temperature separation with industrial insulated curtain walls form an effective barrier between your dock area and the other work spaces within your facility.
Insulate if You Refrigerate
For many food distribution companies and manufacturing plants where food storage is a primary function, managing temperature differentials within various areas of the facility is a year-round goal. Incorporating insulated temperature control curtains into your space planning arsenal gives you added peace of mind. Primarily because when insulated curtain walls are strategically and properly used to enclose cold storage areas, they can help to maintain the required temperature range without compromise from the heat zones in other parts of the building.
Flex Your Temperature Control
The most important aspect to consider while getting your facility optimized for temperature change is flexibility. Consider the 3 P’s of workflow management: People, Production and Practicality. Will creating separation and insulating certain areas improve the comfort level of your employees? Will this newly enclosed work space require entry and exit points for easier accessibility? Is it practical to erect a permanent wall versus installing an insulated industrial curtain wall that can be relocated if necessary should your spatial needs change? Temperature control curtains certainly can offer the cost-effective flexibility you need to weather adapt your facility.
AmCraft Manufacturing crafts insulated curtain wall solutions that speak to the importance of flexibility and adaptability by offering custom sizes and stationary or retractable mounting options. One of AmCraft’s best-selling temperature control curtains is their 4” thick semi-flexible stationary insulated curtain wall which can be customized to a maximum height of up to 40ft, which is exceptionally higher than the industry standard.
When the big chill hits it’s best to be ready. One of the best decisions you can make for your facility is installing an energy-efficient, temperature control curtain wall solution. Contact the industrial curtain specialists at AmCraft Manufacturing and they will help you determine which insulated curtain wall system best suits your temperature control objectives.
Check out AmCraft’s “Winter is Coming” Promo Video:
In many ways, business and the buildings they are in are just like the people who work for them- each is different. When a company chooses a new employee, they carefully evaluate which person will fit best with their company culture, their needs, and their overall goal. Likewise, when a building to house a company is chosen, that building has to be picked based on the best overall fit with the concerns of the business.
The same can be said of modifications and customizations done to a facility. Each company will need its location to function differently, and will set their building up so that it runs as efficiently as possible. One key component of this is space division, separating processes, creating designated spaces for lunch rooms, offices, etc. In many ways, an industrial curtain can play a vital role in this and is uniquely designed to make a large scale project seamless and easy to tackle.
When a large facility is in need of space division, the custom fabricated nature of industrial curtains makes them an ideal fit. A large building will likely have many factors to consider. The sheer size of the space to be covered is the first and most obvious consideration. An industrial divider curtain that needs to span a 25 foot height and a 100 foot width, for example, would cause many issues if it were made in one piece. This vinyl divider curtain would likely be expensive to ship, as well as heavy and cumbersome to install. The modular nature of industrial curtains make them ideal for covering larger spaces. The curtain can be divided vertically, and made in as many panels as necessary, and each panel can be joined to the next with Velcro, magnets, or snaps. This makes installing the curtain much easier and still gives the look of one large, cohesive curtain wall when the panels are hung and connected.
These industrial curtain wall systems can also be made in multiple panels horizontally. This typically comes into play when a facility has a pitched ceiling and also needs to block off the space all the way up. The lower panel, called the industrial curtain wall, will sit at the lowest elevation. The upper panel, called the filler panel, is made to fit the size, shape, and slope of the facility’s ceiling. Here again, the modular nature of industrial curtain walls makes them a great fit and allows for easy install on a large scale.
Another advantage of using an industrial curtain system for a large space is that the method of installation is always the same for the entire system. These systems are designed to be user friendly, and about 90% of our customers end up installing these themselves. AmCraft strives to make the installing process as seamless as possible, mainly by using one type of mounting system for the entirety of the industrial divider curtain. So even if your curtain wall is 150 linear feet in width, you will be using the same hardware and process repeatedly to hang the entire industrial curtain. This makes mounting the curtain system both simple and approachable for large scale projects.
As we move into a cooler time of year, many of you will start to focus on the temperature in your facility. Typically an HVAC technician is called in to check up on furnaces, heating vents are unblocked, and additional insulation may be added to existing walls and ceilings. Another option for assisting with insulating your facility, especially if it is an industrial facility, are industrial thermal curtains. These are industrial curtain walls with insulation inside of them. These thermal industrial curtains can assist with beefing up the insulation level of an entire facility, or sectioning off certain areas for additional insulation. Additionally, these thermal curtain walls can be moved if need be, or taken down when cold temperatures let up; two benefits that traditional insulation options don’t typically boast.
As an example of the potential effectiveness of these thermal insulated curtains, a test study was done. A customer in Texas has utilized our 1” insulated curtains, with an R value of 4, in a cold room for food storage. This facility cools the entire room down to 40 Degrees Fahrenheit when they have larger amounts of product to store. When they do not need the whole room, they divide the room with the 1” thermal insulated curtain. They shut the HVAC off on one side of the room, allowing the temperature on this side to heat. The temperature can reach as high as 70-80 Degrees Fahrenheit when not cooled down. The curtain divides the 80 Degree side of the room from the 40 Degree side of the room. This application utilized the curtain, a filler panel, Velcro on the side edges, and a floor sweep on the bottom, so that the curtain is completely sealed. The customer’s feedback is that between the curtain and their HVAC system, they are able to maintain the two different temperature zones. They do not experience condensation forming on the curtain.
The insulation value of thermal insulated curtain walls is measured by what is called an R value. R value, as defined by standard ASTM C168, is: “Resistance, thermal, n: the quantity determined by the temperature difference, at steady state, between two defined surfaces of a material or construction that induces a unit heat flow through a unit area.” Basically, R value measures the resistance to heat transfer across/through a given barrier. The higher the number attached to the R value, the greater the barriers resistance to heat flow is.
Thermal curtain systems can boast a variety of different R value, each of which can be tailored to meet a customer’s needs. While thermal industrial curtains can be a great tool to effectively contain heated or cooled air, it is recommended that you consult an HVAC technician in order to make certain your enclosed area will render the desired net result. This will assist with confirming that your heating or cooling system has the capacity to deliver a sufficient volume of air heated or cooled to a reasonably higher/lower temperature that is required inside of your enclosure. The thermal curtains alone cannot be responsible for the net effectiveness of the enclosure/curtain system if this is not effectively addressed with available equipment upgrades, if necessary.
When installed properly and used within their means, thermal insulated curtains can be a highly effective tool for maintaining temperature within a facility. The thermal curtain wall professionals at AmCraft Manufacturing can guide you through the process of selecting the best curtain solution for your facility and provide expert advice on how to best insulate or divide your facility. Contact AmCraft today!
There are a variety of methods that can be used in order to mount an industrial curtain track system, each made to fit a different type of ceiling or building structure. The most popular option is a suspended mounting system. Whether you choose to use chain, cable, threaded rod, slotted angle, or strut to suspend your industrial track system, this method of mounting has many benefits and provides a good deal of flexibility.
Suspended mounting of an industrial curtain wall track system is typically chosen out of necessity. Some of the most common scenarios that would necessitate this type of mounting are:
1. If your ceiling is sloped. It is essential that your track system be mounted level. If the track is mounted on a slope, then the rollers inside of the track will consistently run down the track to its lowest point. This will not only be highly annoying, but will also impede your industrial curtain wall from staying in place and doing the job that you need it to do. Therefore, if your ceiling is pitched, the best way to mount an industrial track system will be to suspend the whole track down to the lowest point of pitch, so that it can run level.
2. If you have obstructions that you’d like your track to sit underneath. Industrial ceilings very commonly have obstructions in them, such as HVAC ducts, electrical conduit, and bisecting trusses. For a retractable industrial curtain wall to move effectively, the tracking system should always sit below the lowest obstruction in its path. A suspended mounting system will be a great asset in this scenario.
3. If you have a drop ceiling. Drop ceilings, or acoustic tile ceilings, are very common in the workplace. They typically have a small profile aluminum grid that holds 2’ x 4’ mineral fiber acoustic tiles into place. These drop ceilings are typically suspended with light weight wire from a more substantial ceiling structure above.
When running an industrial curtain track system below a drop ceiling, it is not advisable to mount it directly to the drop ceiling. The drop ceiling and its support are typically not strong enough to hold the industrial curtain wall track system. In this case, suspended mounting options would be recommended to support the track system from a structure located above the drop ceiling.
Even if none of the above situations apply, you may still choose to use a suspended mounting system for your industrial curtain track. Once you are committed to this, you will have several options for suspension materials.
Your first option includes chain and cable. These two options are often chosen because consumers believe that they are cost effective, however that is not typically the case.
There are many types of chain and wire cable- ranging in quality and price. Since the entirety of the industrial curtain wall and track will hang from these, it is best to choose a fairly durable and high quality material. Often times, depending on the footage of chain or cable needed, these materials can turn out to be more costly than some other suspension alternatives. Additionally, since chain and cable are not rigid members, they are prone to allowing your industrial track system to swing unless they are firmly anchored into a wall or other building structure.
The second, and most popular, option for suspension is to use threaded rod. This is a very common building material which boasts high strength and low cost. Often times, using threaded rod provides a less expensive option than using chain. Additionally, threaded rod is a rigid material and is far less prone to allowing your industrial track system to sway.
Finally, slotted angle and strut can also be used to suspend your track system. These materials are typically recommended when your track must be suspended more than 7 feet and/or if your facility has issues such as wind that may stress the suspension of the track system. Slotted angle and strut are very rigid structural members, which helps cut down on the track system swaying. Also, these materials have 1”-2” wide flat surfaces on them, so they allow for cross bracing and additional supports to bolster and reinforce the suspended track.
Whichever methods you choose to suspend your industrial curtain track system, please rest assured there is hardware to join the suspension material to your ceiling and your new industrial curtain wall track. The industrial curtain wall professionals at AmCraft Manufacturing can guide you through the process of selecting the best hardware solution for your facility. Contact AmCraft today!