Acoustic Curtains and Industrial Applications

Acoustic Curtains and Industrial Applications

Industrial workplaces are inherently noisy. Machinery is running all day long to produce goods, and workers are using forklifts to move material. High levels of noise can lead to workplace accidents, distraction, and even hearing loss for the people working in these environments. Industrial workplaces of all kinds can manage noise levels with the help of acoustic curtains

Industrial Noise

Approximately 22 million people are exposed to dangerous levels of noise in the workplace each year, and nearly half of manufacturing workers have been exposed to dangerous noise levels. There are a number of ways to reduce exposure to high noise levels. Workers can wear ear plugs; employers can invest in quieter machinery; and workplaces can strategically place barriers between workers and the sources of high noise levels. The reduction of a few decibels can go a long way toward protecting employees in industrial settings.

Acoustic Solutions

Acoustic curtains can serve as that barrier between employees and high levels of noise.  Industrial acoustic curtains designed specifically for industrial applications are made of solid PVC coated polyester, which is durable and easy to clean.

Industrial workplaces can opt for different acoustic curtain solutions depending on their needs. Acoustic curtains with Single Barrier Technology and Double Barrier Technology can be mounted on a track system and configured to fit the needs of various industrial spaces. The curtains can create an enclosure for the noisiest equipment, or they can create an enclosed, quieter space for employees to take a break.

Acoustic curtain walls with single barrier technology have an average sound transmission coefficient (STC) of 34.5 and an average noise reduction coefficient (NRC) of 0.82. The acoustic curtain walls with double barrier technology offer an even higher decibel loss with an average STC of 47.5 and an average NRC or 0.64.

Industrial workplaces can also use acoustic baffles as a standalone solution or in conjunction with acoustic curtain walls. Baffles are designed to be mounted on walls and ceilings. Acoustic baffles absorb sound and minimize echoing within a space.

Putting Acoustic Curtains to Work

 How can acoustic curtains and baffles be used in various industrial settings?

  • Construction sites. Construction sites are full of the competing noise of tools and forklifts as material is torn down and various elements of the project are built. Acoustic curtain walls can be strategically placed around the work site to manage the sound of different tools. For example, a room that is undergoing demolition can be enclosed with an acoustic industrial curtain wall until the work is finished.Acoustic curtain walls can even have doorway panels and windows to make access to the enclosed space easy for members of the crew coming and going.
  • Warehouses. Warehouses may simply be used as industrial storage facilities, but that does not mean they are safe from noise. The warehouse goods need to be moved for storage and transport, which means heavy duty equipment and big teams of people. Acoustic curtain walls can effectively divide warehouses into different sections, reducing noise. Acoustic baffles can add another layer of sound management, particularly helpful in large warehouse spaces that are likely to have echoing sound.
  • Manufacturing facilities. The manufacture of goods is a major industrial process that involves noise all day long. Acoustic baffles can be hung from walls and ceilings to reduce echoes in large manufacturing facilities. Acoustic curtain walls can be used to create quieter spaces in the facility. For example, administrative areas and break areas could benefit from the sound barrier provided by acoustic curtain walls.

Learn more about industrial acoustic noise blocking and sound absorbing solutions and request a quote to get started on improved sound management.

5 Technologies to Watch in the Manufacturing and Logistics Space

5 Technologies to Watch in the Manufacturing and Logistics Space

Human talent will remain core to the manufacturing and logistics space, but the adoption of new technology is inevitable. Whether it is to safeguard operations or improve efficiency, a variety of new technologies are well on their way to becoming commonplace in the industry. Here are five technologies to watch in the manufacturing and logistics space: 

Transportation Management Systems

Customer expectations are higher than ever, and the details of manufacturing and logistics are becoming even more complex. Transportation management systems (TMS), arising out of that challenge, are designed to manage the ins and outs of moving goods, according to TechTarget. Today, these systems are mostly cloud-based and integrated into larger enterprise resource planning and supply chain management platforms.

As the market for this technology grows at a rapid pace, users are finding significant return on investment. For example, a survey conducted by ARC Advisory Group found that companies using a TMS reported approximately 8 percent freight savings.

The Internet of Things

The Internet of Things (IoT) is a vast system of technologies that enable the transfer of data. Things like wearable smart watches and smart home appliances are examples of how people use the IoT in everyday life. The IoT is already taking on a specific application in the manufacturing and logistics industry through the Industrial Internet of Things (IIoT). The IIoT is made up of devices specifically designed to improve processes in the industrial space. For example, smart sensors can help capture and analyze data that be used to improve efficiency and quality control, according to IoT Agenda.

The global market value for the IIoT is expected to reach $933.62 billion by 2025, according to a report from Million Insights.

Blockchain

Blockchain is a major buzzword in nearly every industry. This shared digital ledger technology offers a secure way to track and record transactions, according to IBM.  Its potential applications in the manufacturing and logistics space are many. For example, blockchain could provide more transparency in the supply chain by providing a record of every single time an asset is moved all the way from manufacture to sale, according to Supply Chain 24/7. The technology is already being used in the space and it will only become more prominent going forward.

Augmented Reality

Augmented reality (AR) adds virtual elements to an existing environment. While it has multiple applications in entertainment – think about the Pokémon Go app craze – AR is also making headway into the manufacturing and logistics industry. This technology has the potential to improve employee training and drive more efficiencies. For example, AR devices could show employees information on package contents and weight, cutting down the time it takes to find this information manually, according to Venture Beat.

Already large companies are integrating AR devices into their manufacturing processes. Boeing is using AR headsets in its wire assembly process, which has resulted in a 25% reduction in assembly time and reduced errors to approximately 0 percent, according to Transparency Market Research.

Artificial Intelligence

Artificial intelligence (AI) sounds like a futuristic concept, but this technology is making huge strides today. Machine learning, a type of AI, could streamline the entire supply chain process by offering real-time insight into process management and productivity. The introduction of autonomous vehicles, an iteration of AI-driven technology, could be a game changer for transportation and delivery in the manufacturing and logistics industry, according to Supply Chain 24/7.

AmCraft Manufacturing is a leading supplier of Industrial Curtain Walls for the manufacturing and logistics industry. Contact us today and speak with one of our curtain specialists regarding your space separation, temperature control or noise reduction needs.

Cool Hacks Using Industrial Spray Booth Curtains

Working in an auto body shop requires having a versatile workspace to accommodate the various day-to-day functions of caring for a single vehicle or an entire fleet. The challenge is to somehow create isolated work areas within the shop that enables specific tasks to be performed without compromising the work being completed in other areas. Just the simple concept of moving a given vehicle in a crowded auto body shop make a great case for an industrial curtain wall or paint and spray booth Curtains. Permanent walls fail to provide the flexibility needed, which makes industrial curtain walls an ideal solution.

Auto Body Industrial Spray Booth Curtain

Industrial spray booth curtains elude to their ability to be used as an enclosure to contain paint over-spray. However this curtain wall is truly a chameleon as it can take on the multi-functional needs of most auto body shop operations. Here are cool hacks that auto body shop owners can use right now with an industrial spray booth curtain.

Retractable Paint Booth Curtain

Work space is a huge asset in any facility. One main challenge you may be facing when dividing space within an auto body shop, may be that you need certain spaces to support multiple functions. If you put a wall into your shop, but at a later time wish you could take it down in order to open up that area for another function, you may end up undoing all the work you just did to divide the area up. Auto body shop curtains can be retractable, so that they can be pulled out to divide space, or tucked away to open up the area as needed. This provides a very flexible and versatile way to divide your auto body shop, without committing to separating the space on a permanent basis.

Dust-Free Work Zone

Many operations in an auto body facility require an environment that is dust-free. Paint work is a prime example of this. It is important to keep the areas where painting is going on as dustless as possible, in order to ensure that the finish on the automobile is smooth and even. Industrial spray booth curtains are a cost effective and painless option for this type of space division. In addition to the industrial spray booth curtain itself, there are options that can be added on to make the curtain more air tight, such as a floor sweep, a valance, a filler panel, and Velcro sealed side edges. These options, along with the spray booth curtain itself, will keep a vast majority of dust out of your work area.

Wash Bay Stalls

A popular function in any auto shop is washing down vehicles or equipment. Anyone who has done this knows that the water and over-spray has a tendency to spread throughout the entire shop. Industrial spray booth curtains are an efficient, cost effective way to contain the wash bay area and keep the mist from this application from spreading throughout adjacent areas of your facility. Additionally, as highlighted in the retractable paint booth curtain section, the spray booth curtains can be moved into place when wash down occurs, and retracted back when they are not needed.

Metal and Fabrication Area

The use of aluminum to make more parts on newer vehicles, while certain parts and older vehicles are still fabricated with steel, has spurred the need for better division within metal work areas. If particulate from aluminum fabrication mixes with particulate from steel fabrication, the results can be hazardous, and in certain circumstances, combustible. Auto body shop curtains are a great fit for dividing fabrication areas up.

Industrial spray booth curtains go beyond paint over-spray and can be adapted to accommodate the multi-faceted functions required of auto body shops. With the right configuration and accessories, the spray both curtains can transform a large work space into separate designated areas designed to meet the performance requirements of that particular work zone – whether it’s a dust free environment, wash bay stall or metal and fabrication area.

Learn more about multipurpose industrial spray booth curtain wall systems and the versatility they can add to your auto body shop. Contact us today here at AmCraft Manufacturing to learn more.

Industrial Curtain Inspiration from the Chicago Auto Show

The Chicago Auto Show is underway and those who are in attendance are enjoying exploring the latest car trends. However, the auto show is not just another leisure activity for hobbyists and car enthusiasts, for many it’s a source of inspiration. It serves as a spark to go back to the garage, the auto body shop, the warehouse or the manufacturing plant and create, rebuild or transform the next trend in the automotive industry.

Autobody Shop Curtains Custom Logos

The fresh ideas and excitement gleaned from the auto show can also serve as a great catalyst to inspire workspace transformation. If you’re an auto body shop owner or manager, you know the unique challenges that come with trying to set up your workspace for optimal efficiency. Because vehicles are made of metals, glass, plastic, and other materials, it’s important to have dedicated workspaces for each type of job you do in your auto body shop.

One such way to ensure that jobs don’t contaminate other areas of your shop with chemicals, overspray, or other debris is by implementing auto body shop enclosures around your facility. Enclosures like these are made in a variety of materials and sold in a plethora of configurations. With the recent shift in auto body materials to the use of aluminum, there is an increasing need to include aluminum auto body shop enclosures within industrial workspaces.

Auto body shop curtains provide many different benefits for shop managers. They offer a versatile, convenient space for teams to work on projects that call for either safety from either contaminating the other work in the facility or projects that need protection from being contaminated.

Overspray Enclosure

Aluminum auto body shop enclosures are ideal for creating designated workspaces in your auto body shop, particularly where aluminum work is being done. These walls keep other metals, debris, dust, chemicals, and overspray from contaminating the job you’re working on, and having designated spaces for aluminum work is required by certain OSHA regulations.

Just as the Chicago Auto Show serves as a great showcase for the latest in production, debut and concept vehicles, your workspace showcases your commitment to efficiency, quality and safety. Industrial curtains for use within the automotive industry helps to create an efficient workspace where the team can safely focus on production without compromising on quality.

Autobody Shop Curtains

To learn more about aluminum auto body shop enclosures, how they can benefit your business or workspace, and how to install them in your auto body shop, contact AmCraft Manufacturing today. We’re happy to answer any questions you may have regarding body shop curtains and custom industrial curtain walls for other facilities.